ME FIT Programs

ME FIT Grinding

We offer integral and technical solutions to help our customers tackle the unique challenges at each mining operation and to positively impact priority KPIs: tons per hour, safety management, availability and maintainability of equipment, risk prevention, among others.

ME FIT Crushing

We design solutions to help our customers achieve their goals by combining crusher wear parts with technology tools, advice, training and monitoring — all of which allow us to create value in our customers’ processes.

Products and Services

Crushing

We provide wear parts for primary, secondary and tertiary crushing applications for the mining, aggregate and recycle industries with optimal designs and alloys specifically developed for each application.

Grinding

We are the world leader in designing and supplying highly engineered grinding mill liners for SAG, AG, ball, tower and rod milling.

Grinding Media

ME Elecmetal designs, manufactures and supplies the highest quality forged steel grinding media for SAG, ball and rod mills in the world.

Digital Solutions

Technology solutions that add value to mining processes for making timely decisions and recommendations to ME Elecmetal's clients.

ME Digital Lab

ME Elecmetal combines technology and innovation to serve the global mining industry with integral solutions to optimize processes.

Aggregate Solutions

Aggregate

We are a crushing and wear solutions innovator born in mining, now leading in aggregate. We combine speed, customization, and quality to help distributors outperform OEMs with smarter, faster, and safer solutions.

Proven durability: No insert detachment. No fractures. No compromises.

Faced with a customer challenge of stabilizing operations at a concentrator plant with a 40×29-foot SAG mill and two 27×49-foot ball mills, ME Elecmetal collaborated with site personnel to conduct a validation test of the new ME PolyLight liner configuration. Initially, the SAG mill was fitted with 30 cast SMX discharge lifters. While the SMX liners met durability and performance expectations, ME Elecmetal sought an innovative solution to better absorb drastic operational fluctuations.

The proposed solution was the ME PolyLight design — a hybrid concept combining a robust cast lifter with a ME PolyFIT™ plate.

ME PolyLight™ combines a high-strength cast lifter with a resilient ME PolyFIT® plate, delivering the perfect balance of toughness, flexibility, and sustainability. It’s the best of both worlds — cast durability and rubber flexibility — engineered to perform under pressure.

Key Benefits:

Lower Effective Cost:

By extending liner life and improving operational stability, the ME PolyLight design drives down the overall cost of production.

Recyclability:

Both cast components and ME PolyFIT™ materials are incorporated into ME Elecmetal’s circularity initiatives, ensuring environmental responsibility.

Reliability:

Engineered to absorb operational variability, the hybrid design leverages the toughness of cast lifters and the resilience of ME PolyFIT® to protect critical high-impact areas.

Implementation:


To tackle the unstable operational challenges, ME Elecmetal replaced the SMX lifters with the ME PolyLight solution. Featuring a plate with rolled steel inserts paired with a cast lifter section, the design provided enhanced impact resistance while maintaining the original mill volume — avoiding the need for thicker, heavier liners.

Test Campaign Highlights:

  • Processed 16.89 million tons over 199 days.
  • Wear patterns were consistent with historical trends.
  • Initial assessment based on grates installed on 08-23-2023.

 

Results:

  • Achieved a 17% reduction in wear rates.
  • No insert detachment or fractures were observed in cast elements.
  • Successfully absorbed operational variability without compromising liner integrity or requiring unplanned maintenance.
  • Demonstrated that enhanced durability can be achieved without reducing internal mill volume.

The ME PolyLight solution validated ME Elecmetal’s innovative approach to liner design — delivering superior reliability, operational flexibility, and sustainability benefits while driving down maintenance costs and downtime.

Solutions

ME FIT Programs

Products and Services

Aggregate Solutions

Select Language

Powered by  GDPR Cookie Compliance
Privacy Overview

This website uses cookies so that we can provide you with the best user experience possible. Cookie information is stored in your browser and performs functions such as recognising you when you return to our website and helping our team to understand which sections of the website you find most interesting and useful.