At ME Elecmetal, we’re committed to investing in the future of manufacturing and sustainability. Our Coreless Induction Furnace (CIF) upgrade project at the Duluth Foundry represents a major step forward in our efforts to reduce environmental impact, improve operational efficiency, and enhance workplace safety — while continuing to deliver the highest-quality steel products to our customers.
Below are answers to some of the most frequently asked questions about the project.
We are pursuing this upgrade to reduce emissions, increase efficiency, and improve worker safety. The transition from electric arc furnaces to induction furnaces supports our commitment to environmental stewardship and operational excellence, while enhancing the foundry’s long-term sustainability.
Construction is scheduled to begin in Q1 2026. The first induction furnace is expected to be operational at the beginning of 2027, with the second furnace coming online mid-2027.
Yes. Production will continue throughout the upgrade. The project has been carefully planned and phased to minimize disruptions and maintain customer deliveries while new systems are installed and commissioned.
Our current Electric Arc Furnaces (EAFs) can melt approximately 15 tons of metal in about 3 to 3.5 hours. The new Coreless Induction Furnaces (CIFs) will dramatically increase melting efficiency, capable of melting 15 tons of metal every hour — a significant productivity improvement.
Excavation will reach depths of approximately 15 to 18 feet, with the finished foundation depth at around 10 feet.
Our new induction furnaces are manufactured by ABP, a global leader in foundry and melting technologies, headquartered in Germany. ABP’s systems are known for their precision, energy efficiency, and reliability.
ME Elecmetal ianticipates an approximate 7% reduction in overall power consumption from the upgrade.
While final figures are still being confirmed, ME Elecmetal estimates that 35–40% of the $14,940,000 total investment will be directed toward labor-related expenses.