ME FIT Programs

ME FIT Grinding

We offer integral and technical solutions to help our customers tackle the unique challenges at each mining operation and to positively impact priority KPIs: tons per hour, safety management, availability and maintainability of equipment, risk prevention, among others.

ME FIT Crushing

We design solutions to help our customers achieve their goals by combining crusher wear parts with technology tools, advice, training and monitoring — all of which allow us to create value in our customers’ processes.

Products and services

Crushing

We provide wear parts for primary, secondary and tertiary crushing applications for the mining, aggregate and recycle industries with optimal designs and alloys specifically developed for each application.

Grinding

We are the world leader in designing and supplying highly engineered grinding mill liners for SAG, AG, ball, tower and rod milling.

Grinding Media

ME Elecmetal designs, manufactures and supplies the highest quality forged steel grinding media for SAG, ball and rod mills in the world.

Digital solutions

Technology solutions that add value to mining processes for making timely decisions and recommendations to ME Elecmetal's clients.

Mining 4.0

ME Digital Lab

ME Elecmetal combines technology and innovation to serve the global mining industry with integral solutions to optimize processes.

Product / Digital Solutions / ME SecureFIT® Smart Bolting System

ME SecureFIT® Smart Bolting System

Description Benefits Features Operation

ME SecureFIT® Smart Bolting System

ME Elecmetal, through its ME FIT Programs, is dedicated to developing innovative technologies and services that optimize mining industry processes. The ME SecureFIT Smart Bolting System (SBS) is a cutting-edge solution designed to address operational challenges associated with fastening systems in mining. Its main objective is to enhance safety, reliability, availability, and productivity of critical mining equipment by ensuring proper operation and adopting a predictive maintenance approach to fastening systems for mill liners.

The ME SecureFIT® SBS is the only solution on the market that combines innovation with the highest quality products, backed by customized training and advisory services to meet the specific needs of each client.

Benefits

Reliability

Premium quality products manufactured in the USA.

Safety

Online tension monitoring.

Maintainability

Comprehensive training and consulting services.

Availability

Improvement of key performance indicators, including safety, reliability, availability, and productivity.

Features

  • These products rigorously comply with international industry standards, ensuring top-tier performance and reliability.
  • For oval bolts (RB), a 100% increase in the seating area is guaranteed, providing improved stability and load distribution.
  • High-quality finish in both forging and thread forming, ensuring durability and precision.
  • Use of heat treatments and a 100% martensitic bolt matrix for enhanced strength, in compliance with grades ASTM A193-B7 or higher.
  • On-site technical advisory and team training are offered to ensure proper implementation and optimal use of the products.
  • Integration of SMTP systems for online tension monitoring of the bolts, allowing real-time tracking and ensuring correct tension levels.
  • Comprehensive data analysis, control, and audit procedures are implemented to maintain high standards of quality and safety at every stage of the process.

Operation

The ME SecureFIT Smart Bolting System (SBS) is built on three core pillars

  • High-Quality Products: Manufactured in the USA, fully compliant with international standards.
  • Tension Monitoring: Provides a representative sample of the operational conditions of components during the campaign.
  • Technical Advisory: Recognized expertise in interpreting, presenting, and recommending operational parameters and future interaction options with equipment.

This integrated approach allows for customized solutions tailored to any industry challenge, offering various levels of program participation to continuously improve key performance indicators for clients.

Installing a bolt tension monitoring system in SAG mills

Read a detailed account of how the remote monitoring system supports SAG mill operations with relevant data.

United States

Chile

Reliability

Safety

Efficiency

Availability

ME FIT Grinding

Early alert

SAG Mill

Read the case study

Solutions

ME FIT Programs

Products and services

Mining 4.0

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