SAG / AG Mills – Discharge System Liners

Description Benefits Features Operation

SAG / AG Mill – Discharge System Liners

Discharge systems are crucial for the efficient operation of a SAG /AG mill, as they facilitate the effective evacuation of the comminuted product, ensuring the process continues smoothly in the concentrator. ME Elecmetal offers a range of discharge system solutions made from various materials, including steel, rubber, and ceramic, ensuring high-quality manufacturing and performance regardless of the material used.

Products:
Outer Pulp Lifter / Boxes
Discharge Cone
Inner Pulp Lifter / Inner Box
Filler Block

Benefits

Design

ME Elecmetal's discharge systems feature a robust design that ensures structural integrity, preventing failures due to loss of rigidity.

Tight Tolerance

Special attention is given to ensuring a precise fit of critical components, such as steel grates and pulp lifters. This precision enhances the overall efficiency of material evacuation and helps maintain the smooth operation of the mill.

Comprehensive Solution

By assigning a dedicated individual responsible for overseeing the discharge system's performance, clients benefit from consistent monitoring, proactive issue resolution, and continuous support to maximize operational efficiency and system longevity.

Material Options

Whether opting for hybrid products combining different materials or fully steel-based solutions, the client is guaranteed a custom-fit option that maximizes performance, reliability, and efficiency in SAG / AG mill operations.

Features

  • ME Elecmetal’s discharge system, constructed from hybrid materials, integrates structural steels designed with a unique ME Elecmetal concept that significantly enhances the system’s structural stability.
  • The use of advanced vulcanization processes further strengthens the product, delivering enhanced durability and reducing the likelihood of wear and tear.
  • This combination results in a highly reliable product that ensures smooth and consistent operational performance, providing a longer campaign life for SAG / AG mills.

 

Operation

  • Pulp passes through the grates via slots, reaching the cavity formed by the discharge systems.
  • The system then guides the pulp through its cavities and out of the mill to the next stage in mineral processing, such as a ball mill, classification hydrocyclones, or flotation.
  • The typical lifecycle of most discharge systems ranges from 12-to-18 months of operation.

 

Solutions

ME FIT Programs

Products and services

Mining 4.0

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