Apron Feeder Flights (Pans)

Apron Feeder Flights (Pans)

Apron feeders are high-capacity material handling systems designed to excel in demanding environments like mining, aggregate, and recycling industries. Their rugged construction and reliability make them indispensable for primary crushing operations, while their versatility ensures they perform just as effectively in secondary and tertiary processes.

ME Elecmetal offers apron feeder flights engineered to withstand the toughest materials and high-impact environments. Designed for exceptional durability and performance, our flights ensure your operations run smoothly and efficiently, minimizing downtime and maximizing productivity.

When selecting wear parts for your apron feeder, it’s crucial to consider long-term reliability. ME Elecmetal’s apron feeder flights are expertly crafted for a precise fit and optimal functionality. Available in both cast manganese and fabricated formed steel, our flights are tailored to meet the specific duty requirements of your application, offering the flexibility you need for every operational challenge.

Download the ME Elecmetal Apron Feeder Flights Brochure

Aggregate 360° Technical Workshops

Aggregate 360° Technical Workshops

Our technical workshops bring hands-on learning directly to your team, wherever you operate. Equip your business with the tools, technologies, and strategies that matter most — delivered by the people who build them.

Download the ME Elecmetal Aggregate 360° Information Sheet

ME PolyFIT® Rubber Mill Liners

ME PolyFIT^® Rubber Mill Liners

At ME Elecmetal, we understand that every mill is different. That’s why our industry-leading ME PolyFIT® rubber mill liners are custom-designed and precision-engineered to match your mill’s unique geometry, operating conditions, and performance goals. Whether you’re managing mill power constraints, trunnion bearing loads, weight limits, or grinding media volume, our tailored solutions are built to maximize grind recovery and optimize overall mill performance.

Each ME PolyFIT® rubber mill liner is crafted with your mill’s specific needs in mind—ensuring maximum volume utilization and operating efficiency. By aligning our designs with your exact parameters, we help boost both your mill’s productivity and profitability.

Engineered for Fit, Flexibility, and Reliability
Our rubber mill liners are available in a variety of high-performance rubber compounds, engineered to meet the toughest operational demands. With a balanced design that targets high- and low-wear zones, ME PolyFIT® liners extend wear life, reduce replacement cycles, and minimize maintenance downtime—lowering your overall operating costs. In field trials, ME PolyFIT® has delivered wear life improvements of over 11%, driving significant cost savings.

Lighter Weight. Greater Efficiency.
Weighing 35–40% less than traditional steel liners, ME PolyFIT® rubber mill  liners are safer and easier to handle, reducing installation risks and improving worker safety. Lighter liners also increase mill chamber capacity—boosting throughput without compromising structural integrity. Each liner is delivered with precision components, certified lifting points, and on-time logistics support, ensuring a smooth, efficient installation process.

Proven Results. Trusted Partnership.
Backed by decades of global milling expertise, ME PolyFIT® rubber liners help our customers achieve:

• Increased throughput

• Improved mill availability

• Extended operating cycles

From the first consultation through ongoing aftermarket support, ME Elecmetal is your partner for continuous improvement, responsive service, and performance optimization throughout your liner’s lifecycle.

Download the ME Elecmetal Rubber Mill Liner Brochure

Wear Components for Crushing

Wear Components for Crushing

ME Elecmetal is a leader in providing comprehensive wear protection solutions for the mineral processing, aggregate, construction, and recycling industries. We collaborate closely with our clients, guided by strategic KPIs, to deliver outstanding designs and the highest quality materials available in the market, fully meeting customer expectations.

Solutions:
Mainframe liners
Spider arm protection
Multi-purpose protection
Lower protection
Jaw protection
Upper protection

Crusher Liners

Crusher Liners

ME Elecmetal is a leader in delivering comprehensive crusher wear solutions for the mineral processing, aggregate, construction, and recycling industries. Our offerings are developed in collaboration with clients, using strategic KPIs to provide the most advanced designs and high-quality materials available, ensuring we fully meet and exceed customer expectations.

Solutions:
Bowl liners and concaves
Jaw plates
Mantles and cones
Primary mantles

QuickScan™ Crusher (QSC)

QuickScan™ Crusher (QSC)

The QuickScan™ Crusher device is an advanced tool designed to be installed on rock breaker hammer tools. It significantly enhances the safety and quality of primary crusher scans compared to traditional methods. By eliminating the need for personnel exposure and improving scan precision, QuickScan™ offers a more efficient and safer solution for analyzing primary crushers.

ME UpTime+: Efficiency and Control in Maintenance

ME UpTime+

ME UpTime+ is a specialized service designed to enhance efficiency in mining equipment maintenance and operations. By focusing on reducing execution times for critical tasks, our expert engineers conduct on-site audits, utilizing Gantt plans to ensure alignment with maintenance schedules.

This service records key activities, tracks deviations from planned timelines, and compares actual performance against expected outcomes to pinpoint inefficiencies. Using real-time data, ME UpTime+ provides actionable insights and recommends corrective measures. Additionally, advanced software is employed to assess task performance and generate detailed condition reports before, during, and after service execution.

Transform your maintenance operations with ME UpTime+ and experience unparalleled efficiency in your mining operations.

Close Side Setting Measurement (C-GAP)

Close Side Setting Measurement (C-GAP)

The C-GAP, provided by ME Elecmetal’s Digital Solutions, is an electronic device designed for the safe, quick, and accurate measurement of the Closed Side Setting (CSS) in crushers. It eliminates the need for traditional, hazardous lead-based measurements, offering a cleaner, more efficient alternative

3D Laser Scanning: Fast and Comprehensive Equipment Analysis

3D Laser Scanning

3D Laser Scanning is a precise wear profile mapping service designed for SAG, ball, and vertical mill liners, crushers liners, ladles, and others. This technology enables the creation of detailed reverse engineering plans and as-built models, ensuring accurate measurements for optimized maintenance and operations.

Dynamic Crushing Simulations

Dynamic Crushing Simulations

ME Elecmetal provides advanced computational simulations of crushing dynamics using specialized software to solve operational challenges. These tools offer detailed insights into energy utilization, power consumption, tons processed, and impact forces, optimizing crushing operations.

Wear Tracking

Wear Tracking

ME Elecmetal’s Wear and Performance Tracking reports are based on historical operating parameters as provided by the operators, and offers specific wear profile data to help predict remaining life of equipment components, compare current wear rates vs. historical wear rates and much more.

The measurement process utilizes 3D laser scanning technology which can measure up to one million data points per second and an ultrasonic device to measure liner thickness. Once the information is collected, it is uploaded to an electronic data base. Based on this data, a timely report is generated, providing information that enables our customers to make informed maintenance and operational decisions.

Field Support and Assistance

At ME Elecmetal, we are committed to providing continuous support to our customers throughout the installation, operation, and maintenance of our solutions.

• Dedicated Support Team: Our skilled team is ready to offer tailored recommendations that address your specific operational needs, ensuring optimal performance and reliability.
• Initial Assessment and Specialized Advice: We conduct a thorough initial assessment of each case and provide expert guidance based on detailed technical reports, ensuring that our solutions align with your requirements.
• Commitment to Service Excellence: We adhere to the highest service standards, ensuring consistent quality and satisfaction at every stage of the process.

With ME Elecmetal, you can rely on professional support that enhances the value and effectiveness of your mining operations.

Crusher Safety Tooling

Crusher Safety Tooling

ME Elecmetal provides a comprehensive range of Crusher Safety Tooling solutions designed to enhance safety, efficiency, and ease of use during crusher maintenance and operation. These tools are engineered with precision to ensure maximum safety for workers while improving operational speed and reliability. Whether for primary crushers or secondary operations, ME Elecmetal’s tooling helps minimize downtime and risk in your crushing circuits.

Products:

Primary corrals
Dump pans
Setting fixtures
Crusher nuts
Power shackles
Spider hooks
Custom solutions

Contact your account manager or request a quote for more product information.

Application Support

Application Support

Our customers’ day-to-day activities demand expert support and the highest level of technical expertise throughout the maintenance process.

ME FIT Crushing Application Engineers have extensive experience and knowledge to assist in the installation, start-up, and deviation analysis of your crushing equipment.

Mainframe Liners

Our mainframe liners protect the areas inside the equipment that come into contact with discharge particles — mostly fines — which is why they are manufactured to offer outstanding performance in highly abrasive conditions.

Primary Mantles

Primary stage crushing chambers play a key role in the comminution process. ME Elecmetal can design and manufacture primary mantles for any type or brand of gyratory crusher, and we provide our customers with custom solutions specific to their operational requirements.

ME Elecmetal’s primary gyratory crusher parts help customers optimize their crushing process, reduce downtime and increase profitability.

Concaves

ME Elecmetal’s metallurgists were the first to successfully develop through-hardened alloy steel to replace traditional Hadfield manganese concaves. Our design engineers worked closely with end users to develop the “locking pin” concept to hold in concave segments. We also work with major crusher manufacturers to develop safer lifting techniques for concaves. Our designs are tailored to meet specific application requirements and operating objectives and are suitable for processing minerals in a variety of particle sizes: coarse, medium or fine.

ME Elecmetal concaves:
• Significantly increase wear life
• Eliminate the need to “scarf” concave joints
• Require no “key” concave
• Use locking pins for ease of installation
• Use drilled and tapped inserts for safe lifting

Bottom Shell Liners

Bottom Shell Liners (pinion shaft and arm guards) protect the eccentric assembly in gyratory and cone crushers are subjected to significant wear and high abrasion in some cases. ME Elecmetal offers optimized designs and materials to reduce wear rates.

Rim Liners

ME Elecmetal’s rim liners are manufactured with manganese or alloy steel and are designed to withstand high impact and abrasion. Optimized designs may include rock beds and various thickness options.

Cheek Plates

ME Elecmetal designs secondary crusher wear parts that increase the useful life of your equipment and provide the best total cost of ownership. Our cheek plates are manufactured with manganese or alloy steel and are designed to withstand high abrasion.

Chock Blocks

We offer standardized abrasion-resistant Chock Blocks for increased wear protection.

Jaws

ME Elecmetal designs and manufactures wear parts for any type or brand of jaw crusher for use in both mineral, aggregate and recycle processing. Our customers can rely on us to develop made-to-order jaw crusher wear parts for their crusher’s specific operation conditions.

• Jaw plates

• Side plates

• Wedges

• Full range of tooth styles

• Optimized jaw tooth profiles

• Premium manganese steel in standard and multiple ultra-alloy options

Spider Caps

Spider caps play a critical role in distributing the feed throughout the crushing chamber. Our custom designs can help optimize high wear areas and enhance wear life under a variety of operating conditions.

Spider Arm Guards

Spider Arm Guards play a critical role in distributing the feed throughout the crushing chamber.

Our designs can help optimize high wear areas and enhance wear life under a variety of operating conditions.

Development Projects

At ME Elecmetal, we are committed to going beyond traditional monitoring services by actively adapting to the evolving needs of our clients. We offer innovative solutions that can be tailored to meet the unique requirements of any new project within their operations.

With our dedication, advanced technological capabilities, and highly skilled professional staff, we possess the expertise necessary to collaborate with our clients on any project, ensuring the successful achievement of their objectives.

We invite you to share your upcoming projects with us, and we will promptly contact you to explore how we can co-develop solutions that align with your goals. Together, we can drive success and innovation.

Asset Monitoring

Asset Monitoring

Area specialized in the analysis and monitoring of mining assets such as crushing, milling and mining equipment. This with the purpose of establishing or projecting the useful life of the assets and anticipate changes in equipment or components.

• Wear and tear monitoring of crushing and milling equipment in the mine.
• Monitoring of mechanical and structural integrity of equipment and infrastructure.
• Life cycle monitoring of components and consumables.

Bowl Liners

Bowl liners for compression crushing are often OEM designed, however these designs may not always be the best option for a crusher’s actual operating conditions.

ME Elecmetal provides cone crusher wear parts for most brands of crushers that are specifically designed for your crushing operation.

Our bowl liners are manufactured with high-impact resistance manganese steel in standard and multiple ultra-alloy options.

Mantles

Mantles for compression crushing are often OEM designed, however these designs may not always be the best option for a crusher’s actual operating conditions.

ME Elecmetal provides cone crusher wear parts for most brands of crushers that are specifically designed for your crushing operation.

Our bowl liners are manufactured with high-impact resistance manganese steel in standard and multiple ultra-alloy options.