On-Site Support

Grinding Media On-Site Support

ME Elecmetal provides on-site technical support through visual inspections of grinding media at various critical stages in its lifecycle. From the storage bin to the scrap yard, this service ensures continuous monitoring and optimal performance of the grinding media in use.

ME Grinding Rods® – Grinding Media for Rod Mills

ME Grinding Rods^® – Grinding Media for Rod Mills

ME Grinding Rods are premium steel rods designed specifically for rod mills, offering high durability and precision in grinding applications. Available in diameters ranging from 3” to 4” (75 mm to 101.6 mm), ME Grinding Rods provide optimal performance in a variety of milling operations.

ME Grinding Apps

ME Grinding Apps

ME Elecmetal provides innovative web-based applications designed to optimize grinding media performance and enhance operational efficiency. This suite of calculation tools is tailored to support metallurgical operations, helping users manage grinding variables with precision.

Users can access the ME Tracking^® solution directly from the platform for real-time tracking and data integration: ME Tracking^® Login.

Metallurgical Laboratory

Metallurgical Laboratory

ME Elecmetal operates a state-of-the-art Metallurgical Laboratory in Rancagua, Chile, focused on the analysis of grinding media and mineral characterization. The lab is staffed by experts who collaborate with professionals from the USA and from our strategic partner LongTeng Steel’s plant. This partnership ensures precise testing and reference tools for technical studies, providing clients with reliable data for decision-making.

ME Training – Advanced Training in Metallurgy and Operations

ME Training – Advanced Training in Metallurgy and Operations

ME Elecmetal offers specialized training sessions focused on processing and optimization in concentrator plants, as well as the mechanical and metallurgical properties of grinding media. These sessions include specific technological tools tailored to the unique characteristics of each operation for effective and efficient application.

Dynamic Grinding Mill Simulations

Dynamic Grinding Mill Simulations

ME Elecmetal offers advanced computational simulations of grinding dynamics through specialized software. These tools provide a precise determination of the mechanical response of liners, analyze changes in load trajectories within mills, and evaluate energy effects for the complete optimization of the grinding process.

Footprint® Technology – Recovery of Grinding Media Scrap

Footprint^® Technology – Recovery of Grinding Media Scrap

ME Elecmetal offers a specialized scrap separation service that processes the accumulation of materials discarded from SAG mills, including a mixture of spherical balls, steel in various forms, and rocks containing copper ore and/or magnetite. This service aims to remove metallic elements from the ores so they can be fed back into the pebble stockpile, thereby recovering valuable copper ore contained in these materials.

ME Ultra Grind® II – Grinding Media for Ball Mills

ME Ultra Grind^® II – Grinding Media for Ball Mills

The premium steel ball ME Ultra Grind II is specifically designed for applications in ball mills, with available diameters ranging from 50 mm to 80 mm (2” to 3.5”).

ME Ultra Grind® – Grinding Media for Ball Mills

ME Ultra Grind^® – Grinding Media for Ball Mills 

The premium steel ball ME Ultra Grind is specifically designed for applications in ball mills, with available diameters ranging from 40 mm to 100 mm (1.5” to 4”).

ME SUPER SAG® – Grinding Media for SAG Mills

ME SUPER SAG^® – Grinding Media for SAG Mills

ME SUPER SAG is a forged steel ball specifically engineered for use in SAG mills. It is available in four versions to meet varying operational requirements: HH (High Hardness), S (Standard Hardness), T (Tough), and HC (High Carbon). The grinding media balls can be delivered in diameters ranging from 100 mm to 165 mm (4” to 6.5”).

ME Tracking® for Grinding Media

ME Tracking^® for Grinding Media

ME Elecmetal offers ME Tracking, a web-based traceability platform that provides real-time information on the quality of grinding media throughout the entire supply chain.
Access our ME Tracking solution here: ME Tracking^® Login.

ME Performa® – Grinding Media for Ball Mills

ME Performa^® – Grinding Media for Ball Mills

ME Performa is a high-quality steel ball manufactured through a fully automated roll former process, specifically designed for use in ball mills. The product is available in a range of diameters, from 22 mm to 100 mm (0.88” to 4”), catering to diverse operational needs in grinding processes.

Development Projects

At ME Elecmetal, we are committed to going beyond traditional monitoring services by actively adapting to the evolving needs of our clients. We offer innovative solutions that can be tailored to meet the unique requirements of any new project within their operations.

With our dedication, advanced technological capabilities, and highly skilled professional staff, we possess the expertise necessary to collaborate with our clients on any project, ensuring the successful achievement of their objectives.

We invite you to share your upcoming projects with us, and we will promptly contact you to explore how we can co-develop solutions that align with your goals. Together, we can drive success and innovation.

Process Monitoring

Process Monitoring

Solutions of laser monitoring of the latest technology to analyze the useful life and wear rate of components for large mining machinery. Among some of the monitoring performed by the area are:

• Monitoring of process variables in crushing and grinding
• Process performance analysis and predictions
• Support in the implementation of best practices

Asset Monitoring

Asset Monitoring

Area specialized in the analysis and monitoring of mining assets such as crushing, milling and mining equipment. This with the purpose of establishing or projecting the useful life of the assets and anticipate changes in equipment or components.

• Wear and tear monitoring of elements in mine, crushing and milling areas.
• Monitoring of mechanical and structural integrity of equipment and infrastructure.
• Life cycle monitoring of components and consumables.